FOCUS ON FORESTRY 2023

Simon Shackleton (left) of John Deere provides insight into the impressive JD eight-wheeled harvester that was on show at the field day. Operating the harvester for the demo was CMO’s mechanised harvesting instructor Gilbert Khumalo.

New forestry equipment, strategies & insights

The big international forestry brands plus local equipment manufacturers and service providers as well as mulchers, chippers and grinders made their presence felt at the Focus on Forestry 2023 event held in the picturesque KZN midlands in early November. Against the backdrop of the magnificent Karkloof mountains and surrounded by Sappi’s well kept gum and pine plantations, forestry stakeholders gathered from far and wide to see the latest equipment up close and gain some keen insights from dozens of presentations that covered just about every aspect of the forestry business.

There was also a lot of networking, socialising and catching up with old friends on the fringes of the conference, as there has been a long gap since the last Focus event that was held before COVID hit.

The overall message from the conference was that forestry businesses have and will continue to encounter hard times in the form of international trade disruptions, weak economic cycles, logistics bottlenecks, rising input costs, fires and extreme weather events, but at the end of the day forestry is part of the solution for many of the world’s biggest challenges and is on an upwards trajectory.

In his keynote address, Dr Ole Sand, Managing Partner of Criterion Africa Partners (CAP), which has invested millions of dollars in forestry businesses in sub-Saharan Africa, says forestry assets have been and are still undervalued. But the positive impacts forestry makes on the global climate balance, the protection of biodiversity, employment and infrastructure are in the early stages of being recognised, valued and monetized.

(Left to right) Mark Barnado, manager of Sappi’s KZN plantations, Dr Ole Sand of Criterion Africa Partners, who delivered the keynote address, and Michal Brink of CMO.

He said plantations constitute just 3% of global forest area, but account for 47% of global industrial roundwood supply, while natural forestry is already beyond capacity. The demand for industrial roundwood is expected to increase by 600 – 900 million m3 per year by 2050.

Africa is a continent where forestry plays a massive role in providing people with goods and services, but there is a critical need for more efficient and more sustainable management practices.

Population growth in Africa is driving wood demand and unsustainable forest use. The continent accounts for 20% of total global wood consumption and 36% of global fuelwood consumption. However much of Africa’s fuelwood production is unsustainable, said Dr Sand.

He said subsistence agriculture is the biggest driver of global deforestation. In Africa natural forests are harvested beyond capacity, and as a result deforestation and degradation is continuing.

“Fuelwood consumption with charcoal the driver will continue, while new plantation development that is taking place is insignificant.”

In this regard, he says that the private sector is doing a better job managing plantations than the state.

Dr Sand said that the CAP team believes there are only two solutions: scale up smallholder plantation development, and improve efficiencies in charcoal production.

He says the scarce resource in African forestry is knowhow and management capacity – not capital.

“When given the market opportunity, smallholders will respond,” he concluded.

Wayne le Roux of Hintech, proudly South African manufacturers of a range of grabs as well as the Urus cable yarding systems, loaders, loggers and shovel yarders.

Wood replacing fossil fuels

“Everything made from fossil fuels today can be made from a tree tomorrow,” said Brazilian forest engineer Marcos Wichert of Stora Enso.

Intensification of forest management is happening, producing more from less is the objective, while making forests more resilient by:-

• Reducing use of agro-chemicals
• Improving soil health
• Reducing CO2 emissions.

Forestry operations are developing fast with GPS devices on planting tubes and even spades to map each tree, AI thinning selectors on harvesters, remote machine operation and unmanned autonomous timber trucks.

And the new frontier, he suggests, is about gaining a better understanding of the role of beneficial microbes and fungi in the soil. At the end of the day growing anything - including trees – is all about soil health.

Empowering smallholders

Michal Brink of CMO endorsed Dr Sand’s opinion on the role of smallholder tree farmers.

“Future forestry expansion will be driven by smallholders, because the land belongs to communities,” said Michal.

The role of corporates is to serve as anchors to support and empower smallholders.

He says CMO is providing simple, affordable and scaleable solutions to enable smallholders to get their operations certified.

“Empowered smallholders are the vehicle to expansion of sustainable plantation forestry into the future,” he concluded.

ProMac is another proudly SA made logger manufactured in Richards Bay.

Resilient forestry

Independent forester Michael Henson talked about resilient forestry and the fact that reducing the risk of failure is much more than just about site and climate.

He said clones are “impressive when they work, and equally impressive when they fail”, and are a “roll of the dice” as they have a very restricted genetic base and carry a higher biosecurity risk than seeds which are genetically more diverse.

Nelly Ndlovu of Mondi Zimele spoke of the need to do more research into agro-forestry to help small-scale growers to improve their cashflow.

Bongiwe Mafuya of Emabhaceni Development and Nature Solutions described how clearing of alien vegetation in the Eastern Cape has created jobs and improved rangelands and agricultural fields. Further good news for the community is that since the alien plant removal, the local river is flowing freely again.

Philip Hall of Mbombela-based Forestry Plant & Equipment shows off the Summit grapple carriage for high productivity yarding. It even comes with a camera attached so the operator can follow the load safely to the landing.

FPA’s on the edge

Addressing the perennial topic of fires in forestry, Ian Henderson lamented the lack of support for FPAs from the Forestry Department and the fact that only 46% of state owned landholders are members of FPAs, while private sector membership is keeping many FPAs afloat. He suggested small FPAs should join forces to establish bigger, more viable FPAs.

Gideon van Lill of Amathole Forestry explained how they reduced fire damage in their Eastern Cape plantations from 5 894 ha burnt between 1999 to 2004 while it was under Safcol management– to 340 ha burnt between 2005 to 2023 while under Amathole Forests management. The key, he said, was meticulous, detailed risk assessment and a very focused and structured approach to risk reduction. Also improved, co-ordinated involvement of external role players.

Andre Scheepers from Anco Manufacturing displays the new bakkie-sakkie made in SA and equipped with a Husqvarna pump for powerful fast-action firefighting.
Andre Scheepers of Anco Manufacturing talks up the advantages of their 4000 litre high tech firefighting unit which comes complete with all the bells and whistles.
Side-view of the Anco firefighting unit.

PBS trucks

The sudden termination of the highly successful PBS truck pilot project by the Department of Transport in September 2023 - without giving any reasons - has put forestry logistics at the crossroads. The benefits of the PBS timber trucks to growers, to the economy, to the environment and to the safety of road users has been plain to see.

“With freight rail in South Africa failing us, the PBS trucks have saved our lives,” said Francois Oberholzer of Forestry South Africa.

He acknowledged that the ‘Pilot Project’ status of the PBS trucks had to end at some point, and is hopeful that the programme’s termination signalled that the PBS trucks would be absorbed into the legislation so that they can continue to improve the efficiency of road transport.

Francois said that 56% of conventional trucks currently operating on SA’s roads would not pass the PBS safety tests.

Loggers and loaders from Zululand-based Bell Equipment.

Rail

David Taylor of Tailor Rail company expressed his optimism that private sector participation in freight rail in South Africa is coming, but that the stakeholders need to move forward with extreme caution as there are multiple infrastructure and operational challenges.

By the way, 170 metres of cable theft takes place in SA every hour of every day. That is just one of the challenges that freight rail operators will face. Will we see the return of the green uniforms of the Railway Police?

One-pass harvesting

Andrew Cooper of Mondi explained their journey to single-pass harvesting. This has largely been achieved with extensive trial and error and working closely with the manufacturers of harvesting heads.

The aim is to reduce stem processing time, wear and tear on equipment, and stem damage. He reckons that two to four tons of fibre per hectare is lost from excessive stem damage during multiple-pass processing.

The trick is variable pressure control on the rollers which need to be finely tuned to the tree characteristics and conditions at the time of harvesting, coupled with fewer rollers and more knives.

The heads endorsed for one-pass harvesting are:-
• SP 661E
• Waratah H225E
• Log Max E6
• Ponsse H7 Euca

Andrew said that the system balance is critical, and edge trees are a problem for one-pass harvesting.

“The journey to one-pass harvesting is very complicated and difficult to manage, but very worth it in the end,” he said.

Major learning: one size DOES NOT fit all.

Waratah head, mounted on a purpose-built John Deere harvester, is one of the iconic global brands.
New Ponsse head capable of rotating through 360 degrees with members of the local and international Ponsse support team (extreme right) Janne Tarvainen of Ponsse Finland, and second right Chris Odendaal of MTS Parts, principle Ponsse dealer in South Africa, based in Mbombela, Mpumalanga.
The Log Max 10000 XT head for extreme heavy duty logging, attached to a Tigercat tracked harvester, distributed and supported in South Africa by AfrEquip.

Biomass processing

Willem van der Merwe of Africa Biomass Company is a pioneer of chipping, mulching, grinding, shredding and billeting everything from post-harvest forestry slash to prunings, bush clearing and alien vegetation reduction in forestry and agriculture.

He says three hectares of cleared alien vegetation gains enough water savings to irrigate one ha of farmland.

Furthermore, 1.7 tons of good quality woodchips has the same energy value as one ton of coal, and reduces the carbon footprint by 95%.

He says markets for processed biomass material need to be found close by, on farms, in factories and in local small towns where more and more opportunities are opening up.

The big Bandit chipper, dubbed the ‘Beast’, reduced medium-sized pine logs to a neat pile of woodchips with effortless ease. It is operated by Africa Biomass Company.
This is the business end of the Bandit chipper …
SA manufactured Wuhlf 960-2 mulcher put through its paces at the field day by Grant Moodley.

Community-focused carbon project

Candice Taylor of the New Forests Company provided insights into a community-focused carbon project in Uganda which will provide small-scale growers with additional income from carbon credits earned in their operations. One of the objectives of the project is to encourage the small growers not to harvest their trees too early before they reach maturity, which is what they tend to do in an effort to boost their cashflow.

She said the project has taken three years to monetize, and will take five years to break even.

“Carbon shouldn’t be your side business – it should be a part of your core business,” she said.

And finally a word of advice: beware of the ‘carbon cowboys’ … so-called expert consultants who charge a fortune when you can do it yourself with a bit of effort. It’s complex, but it’s not rocket science.

Fanie Viljoen (left) and Jacques van der Watt of George-based Novelquip Forestry with one of their pitting attachments.
Jody Ivins of KZN midlands-based LP Engineering with one of their grabs … they also support Ponsse harvesting equipment in the Midlands.

ABC pioneering processors of biomass

Africa Biomass Company (ABC) has been a pioneer in the development of biomass processing such as wood chips, biofuel, and mulch in both the agriculture and forestry industries in South Africa and sub-Saharan Africa over the past two decades.

In 2004 Willem van der Merwe, founder, and CEO of Africa Biomass Company, bought a small, specialised tree felling company and used wood chippers to enhance productivity. Over time these services and equipment were used in agriculture, river rehabilitation projects, and lately also forestry, with a focus on biomass to energy and under canopy mulching.

ABC has grown to meet increasing demand for these services and now has nine production teams using the latest biomass processing equipment and techniques to process plantation residue, alien invasive trees, and encroacher bushes.

ABC specialises in providing contracting services in the following core operations: -

Land Preparation
Serrat mulchers have demonstrated their effectiveness as a comprehensive solution for land preparation before replanting. Plantation managers see this as the future of single-step preparation, replacing the previously used herbicides, burning, and manual labour, which were both labour-intensive and had a detrimental impact on the soil conditions.

Under Canopy Mulching and Fire Management
In South Africa, the practice of under canopy mulching is gaining traction as part of an integrated fire management strategy to reduce fuel loads, such as prunings. ABC is excited about the results obtained through multiple trials in various regions using the rugged Serrat mulchers to process fuel load in an efficient, cost-effective, and ecologically beneficial way to the environment. The Serrat forestry mulchers, available as part of ABC’s contracting fleet or to purchase, come in several widths and can process several diameters of material according to the client’s need.

Biomass to Energy
Correctly sourced biomass is environmentally friendly, renewable, abundantly available, and cost-effective fuel that can be combusted as a source of fuel to generate heat for a variety of applications. Typical sustainable sources of biomass are offcuts from sustainably managed commercial plantations, recycled orchard and vineyard residues, and most importantly invasive alien vegetation that is cleared as part of river rehabilitation projects. Harvesting unwanted alien vegetation increases water runoff, decreases the risk of bush fires, and contributes to the restoration of natural vegetation.

ABC is an authorised dealer for Bandit wood chippers, Serrat mulchers, Badger biomass equipment and Dezzi equipment. They are based in Worcester in the Western Cape and have branches in George (W. Cape), Kirkwood (Eastern Cape), Upington (Northern Cape), Parys (Free State), Tzaneen (Limpopo) and Nelspruit (Mpumalanga).

ABC places a high value on customer well-being and after-sales support, and each customer's operations are treated as unique, with custom-tailored solutions.

ABC are Gold Sponsors at this year’s Focus on Forestry Conference taking place at Karkloof in the KZN midlands from 7-9 November, and conference delegates are invited to visit their stand. ABC CEO Willem van der Merwe will address the following topic on Wednesday, 8th November at 11:55: “The latest biomass processing equipment and techniques available to process plantation residue, alien invasive trees, and encroacher bush.”

For more info visit ABC’s website at www.abc.co.za, their YouTube channel at “Africa Biomass Company” or contact the ABC head office at 023 342 1212.

For a full list of new and used equipment for sale, send an email to: info@abc.co.za

Big boost for the bakkie-sakkie

Compact and powerful … the new bakkie sakkie is a result of collaboration between Anco Manufacturing and Husqvarna.

Every land manager knows that early detection and rapid response is the best method for keeping your property safe from wildfires. Often the first person to arrive at a wildfire is a forester or farmer with a ‘bakkie sakkie’ which is able to get close enough to the fire to extinguish it before it gets big, dangerous and out of control.

Those precious few minutes provide a window of opportunity that can make the difference between a minor fire statistic and a major wildfire disaster. It’s at times like this that the forester/farmer wants to know that the bakkie sakkie on the back of his vehicle is armed and loaded and ready to deploy a jet of water with enough velocity to kill the fire quickly and efficiently.

Now two heavy-weight equipment suppliers - Husqvarna and ANCO Manufacturing - have collaborated in an exciting partnership to develop a highly effective, robust and reliable 'Bakkie Sakkie' mobile firefighting unit that is well adapted to combating veld and forest fires.

Ruan van Schalkwyk, Husqvarna's Area Business Manager for Limpopo and Mpumalanga, and the project's pointsman, explains: "The concept is simple yet remarkably ingenious. ANCO designed a water tank engineered to be mounted at the rear of a bakkie (pickup truck). Powered by a robust Husqvarna multi-purpose engine (MPE) and a high-capacity water pump, the result is a mobile firefighting unit that can be rapidly deployed to combat fires, even in the most remote and challenging terrains.”

The key component of this firefighting innovation is the Husqvarna HH 163 MP multi-purpose engine, known for its reliability and robustness. It features a powerful 163cc petrol engine that is durable, water, and rust-resistant, making it ideal for the 'Bakkie Sakkie' unit.

“This engine is built to withstand the harsh conditions often encountered during firefighting,” says Ruan.
One of the standout features of the HH 163 MP is its optimised combustion chamber and air vent, resulting in lower fuel consumption and reduced emissions during operation.

Casper Pieterse, the Operations Manager at ANCO Manufacturing, says that the decision to partner with Husqvarna was an easy one. “The idea for the collaboration originated with Husqvarna South Africa’s Managing Director, Pieter Smuts. When it was presented to us, we recognised the potential of their product powering the ‘Bakkie Sakkie’, offering farmers a game-changing, reliable solution to the very real and ongoing threat of veld fires.”

Anco Manufacturing is a proudly South African company that specialises in the manufacture of a variety of fire fighting units and equipment as well as silviculture equipment used in forestry, such as mechanised boom planters.

By combining the ‘Bakkie Sakkie’ with the HH 163 MP multi-purpose engine that fits snugly on the back of a bakkie, farmers and foresters can respond swiftly and effectively to fires, making all the difference in containing a blaze before it escalates.

“Husqvarna has an impressive reputation for reliability, and we are confident that by combining our manufacturing expertise with Husqvarna’s powerful MPE, we have a dependable resource that will deliver optimal performance when it’s needed most,” adds Casper.

The partnership between Husqvarna and ANCO Manufacturing has positioned both companies as innovators in firefighting technology. Their commitment to creating an effective product that will assist professionals, as well as farmers in their firefighting efforts, showcases their ongoing dedication to finding creative solutions that also maximise safety. The ‘Bakkie Sakkie’ represents a new standard in innovation and another step forward in ensuring that first responders have the tools they need to access and attack fires before they get away.

For more information on the HH 163 MP or to view Husqvarna’s range of products, visit https://www.husqvarna.com/za/

Bell, AFGRI, Husqvarna equipment round-up

The Dipperfox stump crusher in action.

A mid-range spare parts option from Bell with 1 000 hour warranty; a 61 stump/hour Dipperfox stump crusher from AFGRI Equipment; and specialised, super protective new chainsaw trousers from Husqvarna, proudly made in SA …

Bell introduces mid-range BETA Parts
Bell Equipment has launched Bell Equipment Trusted Alternative (BETA) Parts to give its customers a convenient and competitive alternative, endorsed by the original equipment manufacturer (OEM), for their older Bell machines or when faced with budget constraints.

Bell Equipment Director of Aftermarket and Logistics, Aldo Mayer, explains: “BETA Parts has been designed to bridge the gap between new Bell Parts, being our premium quality parts designed to OEM specifications and used in production, and Bell ReMan, which are major components that have been remanufactured to meet OEM specification. New Bell Parts and Bell ReMan carry a one-year/unlimited hours warranty while BETA Parts has a six-month/1000-hour warranty.”

At the other end of the scale, Bell Used Parts are also available but do not carry a warranty.

BETA Parts was piloted with starter motors and alternators that were offered to a sample group of customers. They responded positively to the opportunity to be able to buy cheaper parts from Bell, and BETA Parts has now been officially launched and will be expanded to other parts and rolled out throughout South Africa, Zambia, and Zimbabwe, followed by the rest of the global dealer network.

“It’s all about giving our customers choices and being able to fully support their needs throughout their Bell ownership experience,” says Aldo.

“BETA Parts is the next best alternative to our premium new Bell Parts, our ‘alpha’ or leading parts brand, and we’re confident that our customers will benefit from being able to buy more cost-effective parts from Bell, especially since they are approved by Bell and carry less risk than other cheaper parts due to their Bell warranty cover.

“Choosing BETA Parts simplifies the purchasing process, offering a one-stop-shop experience that eliminates the need for customers to search and compare prices from multiple suppliers in their quest for savings."

Dipperfox stump crusher logs 61 stumps/hour
The AFGRI focus this month is on the Dipperfox SC600 stump crusher mounted on a Wacker Neuson RT75 excavator. It’s an efficient combination that foresters can use to eliminate stumps in a compartment that needs to be cleared and re-planted. Removing old stumps makes it easier for subsequent mechanised operations to function efficiently, and also improves compartment access for fire-fighting units in case of a wildfire.

The original equipment manufacturers rate the Dipperfox at 60 stumps per hour. The AFGRI team that recently tested the Dipperfox mounted on the Wacker Neuson RT75 in a Eucalyptus compartment, achieved 61 stumps in an hour.

This equipment is supplied and supported by AFGRI Equipment, which has recently established a new branch in Tzaneen servicing the forestry industry. Premium forestry equipment supplied and supported by AFGRI includes John Deere, Waratah heads and ProMac three-wheel loaders.

Wacker Neuson ET75 specs.
• 4 cylinder Yanmar diesel engine developing 35.9 kW
• Variable displacement hydraulic pump delivering 144 litre per minute
• Operating weight 6 800 – 7 300 kg (depending on final configuration)
Dipperfox SC600 stump crusher specs.
• Cutting diameter 600mm
• Hydraulic flow requirements 65 – 150 litres per minute
• Weight 285 kg
Carrier requirements:-
• Excavator size: 6 – 14 tons; Excavator engine power: 35 – 83 kW
• Backhoe loader size: 6 – 8.5 tons; Backhoe loader engine power: 50 – 80 kW
• Skid steer loader size: 2 – 6 tons; Skid steer loader engine power: 40 – 80 kW
• Compact tracked loader size: 2 – 6 tons; Compact tracked loader engine power: 40 – 80 kW

Husqvarna opts for SA-made Chainsaw Trousers for maximum protection
The Husqvarna South Africa team has introduced specialised safety pants for chainsaw operators that provide all round protection from chainsaw-related hazards. The trousers, which are made in South Africa to international standards, are also water resistant, flame retardant and acid repellent.

Studies reveal that just under half of all chainsaw-related injuries target the legs. This is why Husqvarna SA has introduced the chainsaw trousers as an essential addition to their arsenal of protective gear.
Pieter Smuts, Husqvarna South Africa's Managing Director says that the chainsaw pants were a ‘passion project’ for him, and they purposely chose to use local manufacturers. “South Africans are talented, resourceful, innovative and our new chainsaw pants epitomise our faith in the synergy between innovation and local ingenuity," he said.

The Husqvarna chainsaw pants are designed to achieve a perfect balance between providing protection and comfort. Certified Class 1 – 20M/S, they face chainsaw speeds of up to 20 meters per second. Meeting the ISO 11393-2 international standard, Husqvarna Chainsaw Pants assures an unmatched safeguard, catering to both homeowners and professionals in forestry, arboriculture, farming, and the realms of green space management. Tailored sizing, ranging from waist size 77 to 132, weaves a tapestry of custom fit, fusing flexibility and comfort into a seamless union.

Husqvarna Chainsaw Pants are available through certified Husqvarna dealers or can be purchased directly from the official Husqvarna eCommerce site.

Safe DIY tree felling


Winter and early spring are the perfect time for felling trees because all those bare branches make it easier to see what you're doing. But whether you are a seasoned professional or a homeowner, tree felling is a dangerous business that requires proper planning and the right working techniques to make sure it is done safely and effectively.

Charles Henderson, Husqvarna's Tree Professional Business Development Manager, knows a thing or two about this. “Winter is the tree-felling sweet spot. The lack of leaves makes it a breeze for arborists and loggers to assess a tree's health, spot any potential issues and pick the right ones to cut down,” he says. “Homeowners should also take advantage of this opportune time if they need to cut down any trees in their gardens.”

Remember though that the most important part of tree felling is safety first! Whether you're a pro or a first-time tree-feller, Henderson recommends following these six steps to complete the task with confidence.

  1. Start with a Plan
    Before commencing any tree-felling project, it's crucial to plan. Take a close look at the tree's surroundings and identify any potential obstacles that may interfere with the felling process. Consider factors such as the tree's size, shape and proximity to structures or power lines. This assessment will guide you in selecting the right tools and safety equipment needed for the job. For bigger trees, a chainsaw will always be the most efficient and effective tool and it makes post-felling work a lot easier too.
  2. Identify the Felling Direction
    Carefully study the tree and assess the direction in which it naturally leans. Additionally, take note of the wind direction, as this should align with the tree's natural lean to ensure a controlled fall. Clear the area around the tree and in the direction of the intended fall to create a safe working zone.
  3. Trim the Trunk
    Before making the felling cut, it's essential to prune the tree's trunk by removing any branches and twigs up to shoulder height. This will ensure that you have a clean and unobstructed cutting path to enhance the safety and precision of the tree's fall.
  4. Determine the Cutting Technique
    If you are using a chainsaw, the appropriate cutting technique depends on various factors, including the tree's size, slope and the size of your chainsaw bar. There are different cutting methods such as the notch and back cut technique or the plunge cut technique, each suited for specific scenarios. If you're unsure about the best approach, don’t chance it. Get advice from a professional.
  5. Inspect for Rot or Disease
    Inspect the tree's timber and lower part of the trunk for any signs of rot or disease. A weakened or decaying tree can behave unpredictably during felling, posing significant risks. If you detect any structural issues, reconsider felling the tree and consult an arborist for expert advice.
  6. Establish an Escape Route
    Before starting the final cut, make sure you have a clear and safe path of retreat. This path should be at a 45-degree angle away from the direction of the tree's fall. Having a designated escape route is crucial for maintaining your safety during the felling process.
    Henderson reiterates prioritising safety above everything else: “Even with careful planning and preparation, tree removal can be hazardous. If you feel uncertain or uncomfortable with the process, hire a professional with the necessary expertise and equipment.”
    He also emphasizes the need to plant one or two new trees for every tree felled. “This practice is essential for maintaining a balanced and thriving ecosystem. By planting new trees, we can offset the environmental impact of tree removal and ensure a sustainable future, keeping the cycle of tree planting and cutting in harmony.”

For more info visit https://www.husqvarna.com/za/

FORESTRY EQUIPMENT ROUND-UP

The AFGFRI team at the opening of their new branch in Tzaneen.

AFGRI gets into forestry equipment
AFGRI Equipment Construction and Forestry has opened a new branch in Tzaneen, Limpopo province, South Africa. The new branch is equipped to offer a wide range of forestry and agriculture equipment including John Deere harvesters and skidders, Waratah heads, ProMac three-wheel loaders, Dipperfox stump crushers, PALMS trailers as well as big brand construction and agriculture equipment.

AFGRI Equipment has appointed Pieter Bosch as the dedicated forestry marketer for South Africa. Pieter will be based in Tzaneen, overseeing the company's forestry portfolio. His extensive knowledge and expertise will be of great benefit to customers, as well as the AFGRI Equipment team.

Beyond forestry, the branch in Tzaneen also caters to the residential and commercial services sector, construction and agriculture industries by providing the comprehensive John Deere equipment range and AFGRI Equipment services.

AFGRI is a supplier of John Deere forestry and agriculture equipment in SA.

According to AFGRI’s marketing manager, Etienne Meyer, it made perfect sense for AFGRI to take on the supply and backup for John Deere’s forestry equipment in South Africa as there is a 60% parts overlap between John Deere’s agriculture and forestry equipment.

“We know machines, and we know how to keep them running,” commented Etienne.

AFGRI has a big footprint in South Africa with 25 equipment supply and maintenance branches around the country plus 42 retail outlets. Specialised AFGRI forestry equipment hubs are located at Middelburg, Piet Retief and now also Tzaneen.

Contact the AFGRI Tzaneen branch on 071 647 6384 to schedule an appointment or discuss your equipment needs.

Ponsse goes electric
Ponsse has unveiled its new technology concept Ponsse EV1 forwarder. Its fully electric platform is one important step on Ponsse’s journey towards zero-emissions harvesting.

The next step on Ponsse’s radar is to switch to fossil-free steel for the manufacture of their forestry machines.

Ponsse’s EV1 electric forwarder.

To this end Ponsse has joined forces with SSAB, a Nordic and US-based steel company, who will deliver fossil-free steel to the Ponsse factory in Finland, starting in 2026.

This partnership will further solidify Ponsse’s position as a provider of sustainable forest machines and bring SSAB closer to its goal of establishing a fossil-free value chain.

“It’s great to have a reliable partner like Ponsse now joining our fossil-free journey,” said Lotta Ruottinen, Sales Director at SSAB Europe. “Joint efforts are needed to meet the challenging CO2 reduction targets in forest machines. Both companies prioritize sustainable solutions and will strive to make a positive impact on forest machines using SSAB Fossil-free™ steel, fostering innovation while respecting nature.

SSAB plans to revolutionize the entire steelmaking process, and aims to start delivering fossil-free steel to the market at a commercial scale in 2026 and to largely eliminate carbon dioxide emissions from their operations in around 2030. SSAB works with iron ore producer LKAB and energy company Vattenfall as part of the HYBRIT initiative to develop a value chain for fossil-free iron and steelmaking, replacing the coking coal traditionally used for iron ore-based steelmaking with fossil-free electricity and hydrogen. This process virtually eliminates carbon dioxide-emissions in steel production.

Ponsse has also unveiled their latest models of the PONSSE Scorpion Giant harvester, the PONSSE Mammoth forwarder and the PONSSE H8 harvester head.

Ponsse forestry equipment is distributed and supported in South Africa by MTS Parts, Piet Retief.

Mechanical tree pruner
Green Projects, based in Lions River in the heart of KZN midlands forestry country, supplies and supports an interesting array of forestry equipment including Logset heads, Stihl saw chains and bars, ProMac cane and forestry loaders, Nokian tyres and Advaligno Patas tree pruners, manufactured in Germany.

ProMac loaders, designed and manufactured in SA.

The ProMac loaders, designed and manufactured in Richards Bay, are popping up all over the place providing stiff competition to the well known Bell loggers. Frank Uzzell of Green Projects reckons they are powerful and efficient machines, and as an experienced forestry equipment fundi he should know.

Green Projects also supplies and supports Logset equipment, manufactured in Finland. The Logset heads are versatile and efficient, and are highly effective tools attached to an excavator or purpose-built harvester.

Frank Uzzell (left) of Green Projects and forestry contractor Justin Lorenz trialling the Logset head in KZN.

The Advaligno Patas is a mechanical tree pruner operated by two people and powered by a tractor. It is attached to the base of a tree, and delimbs it cleanly in seconds. Very useful tool for delimbing pine or Eucalyptus. It can prune up to 15 meters, and in an ideal plantation site can do up to 100 trees in an hour, or so the manufacturers claim.

Frank also supplies an innovative anti-theft device that prevents fuel theft from any vehicle or piece of equipment.

See the tree pruner in action here:

Contact Frank for more info: 082 820 5701.

Chop-em tree fellers goes green
Green is the colour of choice for Chop-em Tree Fellers of Benoni who recently purchased a brand new Sumitomo excavator from ELB Equipment, and promptly had it painted bright green.

Rather than the ordinary yellow finish on most excavators, Chop-em Tree Fellers owner, David Kretzschmar wants his equipment to be easily recognisable in the field as belonging to the specialist arborist business.

Chop-em Tree Fellers’ stylish new excavator.

Having grown up in a tree felling and bush clearing family, David’s first recollections are of riding and sleeping in various types of plant equipment and trucks while his father went about his business. As a result, there is little that he does not know about plant equipment and along with his brothers Malcolm and Karl, can operate any type of machine.

And contrary to popular belief, arborists like David usually do their utmost to save valuable trees through careful pruning, tying, root containment and supporting trees with cables and other techniques, rather than chopping them down. They usually discuss options with customers and try to preserve them - especially indigenous trees. Only as a last resort or if trees are invader species will the axe – or rather the excavator - be brought out.

The Kretzschmar brothers are now planning to ‘green’ their entire fleet of excavators, stump grinders, trucks and saws.

New Waratah heads built to work in Africa

The Waratah H219X is designed for large clearfell and large pole debarking, high quality delimbing, low wood damage and high wood utilisation with two rollers and optional topping saw.

Waratah has released its new generation 200 and 400 series harvester heads that are well suited for African conditions and provide contractors with fit for purpose tools for the various thinning and harvesting applications that are found in this part of the world.

The new Waratah heads include the following:
• The H219X primarily built for late thinning or final felling.
• The H212 primarily designed for softwood thinning applications and small-size wood harvesting.
• The H225E is purpose-built for single-pass Eucalyptus debarking.
• The H425X is built for demanding applications in mixed stand harvesting, and is well suited for larger timber.

Waratah, established in 1973 in New Zealand, is a renowned forestry equipment brand worldwide and has had a strong presence in South Africa ever since mechanised harvesting was introduced here over 20 years ago. Waratah started off manufacturing a delimber-feller buncher, followed by a red grapple-processor. Since then the company has developed a full range of harvesting, processing and felling heads used in a variety of logging applications from cut-to-length hardwood harvesting at the stump, to processing on a landing, felling on steep slopes or debarking in plantations.

“Like the logo says, Waratah heads just work,” Commented Phillip Hall of Nelspruit-based Forestry Plant & Equipment, one of three distributors of Waratah heads in South Africa. Forestry Plant & Equipment founder Phillip Hall is regarded as one of the pioneers of mechanised harvesting in South Africa, and has a long association with Waratah. Forestry Plant is also using the Waratah heads in their own harvesting contracting operations, so the proof – as they say - is in the pudding!

“The Waratah heads are structurally so strong and well made,” said Phillip. “They are hard-wearing heads that are built to last, and we get great support from Waratah as well.”

Besides Forestry Plant and Equipment, Waratah heads are also distributed and supported in South Africa by AFGRI Equipment and MASCOR.

Phillip Hall of Forestry Plant & Equipment in-field with a trusty Waratah head, de-barking Eucalyptus logs cleanly.

H219X
The robust Waratah H219X harvester head is built primarily for late thinning or final felling. The new model has a variety of features for added uptime in harvesting, processing and debarking applications.

It offers high capacity two-roller productivity, whether used in final felling or variable diameter late thinning in mixed stands, crooked hardwood or debarking applications, and delivers versatility with durability, performance and serviceability.

The H219, weighing in at 1,970 kg, or the H219X, at 2,050 kg, can efficiently handle large-size wood in final felling or late thinning applications – including hardwood or softwood – and Eucalyptus debarking. The narrow head design lends itself to improved visibility in thinning applications, while the two-roller geometry design provides excellent handling of variable diameters and challenging tree forms up to 750 mm.

The H219 and H219X are great heads for large wheeled or tracked machines – handling so many different large diameter applications, with their versatility and power, these really are great heads for tackling the tough jobs.

The H219 and H219X have a variety of improved features that enhance durability. The configurations include new optional HD feed roller guards for durability in thick understory or rough terrain. A heavy-duty tilt frame option is available for tracked applications, and it is standard on the H219X.

Improved hose routing along with new guarding protection on both the exterior and underside of the head help extend hose life. The new configuration helps reduce limb interference with hoses, cylinder and motor fittings, while feed motors have new anti-cavitation protection.

Likewise, the optional top saw now has a more integrated design improving durability and serviceability. The new design features guarding on the underside to keep splinters and debris away.

The new measuring arm design features a larger cylinder and pins, higher contact force and increased shock resistance while a larger and more aggressive measuring wheel handles trees with thick bark.

Simplified servicing extends operational time to increase productivity on the job. Highlights of the H219X include a new valve cover and more easily accessible service points for quicker access. New hose bulkheads improve access with hose connections externally accessible for quick changeouts.

H212
The Waratah H212 comes in at the small end of the harvester head family. It is a two-feed roller attachment primarily for softwood thinning applications and small-size wood harvesting.

The Waratah H212 is designed and built for small debarking and softwood thinning operations. It offers high quality delimbing with the efficiency to be mounted on a 13- 15 ton tracked or wheeled carrier.

Built for performance and speed, the compact and agile H212 delivers big productivity for harvesting, processing, and debarking applications. With its robust and nimble design, this all-around capable head is a little giant in the forest.

The H212 features the new and highly efficient SuperCut 100S saw unit with improved auto tensioning and easier servicing, which can fell and process trees up to 520 mm (20.5 in.) in diameter. The delimb arms, which are designed to provide premium delimbing, complement the feeding power and grip of the drive arms on large or crooked stems.

The narrow head design provides excellent visibility even when knives and rollers are open, which helps increase agility in small diameter dense stands. The saw box also provides good visibility for aiming felling cuts as well as pivot position for efficient cutting.

The H212 is light weight and is ideally suitable to be mounted on a 13-15 ton tracked or wheeled carrier.

H225E
The much anticipated new generation Waratah H225E head is purpose-built for single-pass Eucalyptus debarking. Designed for use on large, wheeled harvesters and excavators, the H225E is a powerful, high-capacity debarking head that productively dominates in the harsh applications.

The Waratah H225E is a purpose built single pass debarking head for the 20 to 24 ton carrier range. This robust and durable head is a market leader worldwide for its productivity and low overall running cost.

It is a true workhorse, with improved features that facilitate enhanced debarking productivity and durability.

With a weight at 1690 kg, this new 200 series head features a higher performance valve that allows for better oil flow and greater hydraulic working pressure capabilities (35 MPa or 5,076 psi) for more feed power. It also boasts reduced frame friction for straight or curvy trees. Improved measuring wheel log contact enables more accurate measuring while a new find-end laser sensor reduces the need to saw.

The H225E also includes patented variable angle feed rollers for better bark separation cutting as well as debarking initialization and efficiency, improving debarking for varying diameters. Redesigned swept cast arms improve delimbing in harvesting or processing applications with lower knife improvements for reverse delimbing.

The H225E features Waratah’s TimberRite H-16 measuring and control system for increased efficiency, accuracy and productivity.

The Waratah TimberRite H16 control system provides leading edge wood processing and data management capability.

Built to master debarking, the H225E features new delimb arm profiles, which improve delimbing and durability in plantation stands of consistent diameter or variable diameters of big timber. The length measuring system has been improved for more durability and placement on the log – or with optional measuring from the feed motors.

The new valve includes anti-cavitation protection for feed motors, and additional guarding protects the main frame and roller arm cylinders. Additionally, a new hose bulkhead bracket reduces hose wear and interference on tracked carriers. Extra protective elements have been added to the rear knife hose routing and tilt cylinder base-end bearing for increased part durability.

With more efficient hydraulic operation, the new H225E valve design allows for higher working pressure to reduce oil flow needs and provide more torque with reduced fuel consumption. This also decreases the need for hydraulic oil cooling. Additionally, an improved hose layout promotes uptime by minimizing potential hose failures.

Easier serviceability access to the roller arm cylinder, new valve bank and hose layout, also contribute to enhanced uptime and lower daily operating costs.

H425X
Waratah’s new H425X harvester head is built for tough jobs. With a powerful control valve and four roller feed arm geometry, this is a high-performance head that is productive on wheeled or tracked carriers.

The Waratah H425X is a softwood thinning and small clearfell harvester head designed to work productively in rough form timber. This unit can be specified with or without a topping saw for higher wood utilisation.

The H425X features an extreme duty main saw box with heavier steel plating, extra feed motor component guarding, heavy-duty tilt frame, hose protection and increased drive arm durability for demanding applications in mixed stand harvesting. Its four-roller feed arm geometry ensures rollers grip solidly in all diameters, improving responsiveness with unprecedented tree-processing performance – especially in large timber.

Purpose-built for tracked harvesters, the H425X offers options for many applications with multi-tree handling, an integrated top saw and processing knives for picking from piles, and many feed wheels options to suit numerous applications.

Like other Waratah harvester heads, these models are also equipped with the new SuperCut 100S saw unit, which offers reliable chain tensioning and enables the use of wider tail saw bars in all models. Both of these features reduce saw chain jump-offs. Saw chain replacement is also easier, thanks to the new chain release mechanism.

For more information on these heads contact your local South African Waratah dealers:-
• Forestry Plant & Equipment: tel 013 755 1003; email fpe@forestryplant.co.za; www.forestryplant.co.za
• MASCOR: email Brendan.moore@mascorafrica.com; 072 491 9985; www.mascor.co.za
• AFGRI Equipment: email Etienne.meyer@afgri.co.za; 082 331 3179; www.afgriequipment.co.za

Visit the official Waratah website here: Waratah - Forestry & Logging Equipment


Focus on Forestry is back!

This ‘big daddy’ wheeled harvester from Tigercat attracted a lot of attention at the 2019 Focus field day held at White River, Mpumalanga.

The good news for forestry stakeholders is that the Focus on Forestry Conference and Expo is back after a four-year hiatus.

It will be held over three days from 7-9 November 2023 at the Karkloof Country Club in the KZN midlands. Save the date and dust off your boots, the organisers have promised an action-packed programme of presentations, an exhibition and a field day at a nearby Sappi plantation.

Focus on Forestry 2023 is organised by CMO, Nelson Mandela University and Forestry South Africa. It has been the premier get-together for forestry stakeholders in Southern Africa for a number of years. The last event was held at White River in Mpumalanga back in April 2019. Then COVID-19 came out of nowhere, shutting down public events, disrupting business and impacting almost every aspect of our lives.

Since then virtual events have become the norm, but they don’t quite hit the spot as the most valuable part of real live gatherings is the opportunity to exchange ideas face-to-face, network and socialise with forestry colleagues from near and far. 

Focus is targeted at a broad range of stakeholders including forest landowners and growers (large and small), managers and contractors, while also offering valuable insights to academics, researchers, consultants, training providers, governmental organisations and services and equipment suppliers into the industry.

Demonstrating a planting rig at the 2014 Focus event held near Piet Retief, Mpumalanga back in 2014.

The breakdown of the event is as follows:- 

 More detailed information will follow soon, including registration information for delegates, exhibitors and sponsors. Early bird registrations will be discounted, so watch this space!

 Enquiries can be directed to andrew@cmogroup.io.

 

This looks risky, but it’s not. Fogmaker about to demonstrate the power of its on-board fire suppression system at the 2019 Focus event at White River.
Foresters checking the log quality after a de-barking demo during the Focus field day at Hilton, KZN in 2017.
Michal Brink and Andrew McKuen of CMO, organisers of a number of Focus events over the past 10 years.

Ponsse's 19,000th forest machine delivered

The 19 000th forest machine to roll off the Ponsse factory floor will be put to work clearing windblow in the Scottish woods.

The Ponsse factory in Vieremä, Finland, has delivered its 19,000th Ponsse forest machine to Scottish-based customer Elliot Henderson Ltd. The Ponsse Scorpion Giant harvester with H8 harvester head will work at logging sites in the Scottish Borders and Lowlands forests.

Elliot Henderson Ltd is based in Selkirk in Scotland. The company was established more than 35 years ago, planting trees by hand with a small team. Over the years, the business has grown and diversified into forestry, construction, and scaffolding. Today, Elliot Henderson Ltd owns more than 40 forest machines which can undertake clear fell, thinning, steep ground harvesting operations, ground preparation or the construction of forest roads. They also do site brash clearance, stump removal and servicing of the biomass industry.

With Elliot Henderson Ltd being a long-standing customer for well over 20 years, it’s a fitting tribute to the relationship between the customer and manufacturer that the landmark 19,000th machine is joining their fleet.

“Elliot Henderson Ltd has always been at the forefront of new machine releases over the years, which in turn keeps the harvesting fleet productive and at the vanguard of innovation,” says Neil Purves, Director of Harvesting for the Elliot Henderson Group. “We are excited to be adding this Scorpion Giant to the fleet. This machine will go straight to work in the windblow resulting from Storm Arwen and we feel the extra power and H8 head will benefit us in this application. We look forward to seeing what it can do! We are currently running PONSSE Scorpion, Ergo, three Elephants and one Buffalo,” he said.

The PONSSE Scorpion Giant is a versatile harvester designed for working in demanding conditions. It can be equipped with either the H8 harvester head or with any of Ponsse’s smaller harvester heads.

Find out more at www.ponsse.com

Respect your chainsaw – top 6 chainsaw safety tips

Chainsaw-related deaths are rare, but they do happen. Injuries, however, are a little more frequent and that’s why Mark Odell, Product Manager from Husqvarna South Africa, says that whether you are a seasoned professional saw operator or an occasional user, your chainsaw deserves your utmost respect.

He says that when used correctly, chainsaws are incredible tools that save time, effort and labour costs, particularly for landowners and forestry professionals.

“However, whilst Husqvarna has world-class safety features on all their chainsaws, it is important to remember that most chainsaw accidents are as a result of being hit by the felled tree or a branch, so operator safety training is as important as safe equipment. Operators must be fully educated on chainsaw safety before they even pick up the tool,” he adds.

Six safety tips that every operator needs to know:

  1. Avoid kickbacks by never using the kickback zone of the saw
    A kickback happens when the chain catches something solid and flicks the machine upwards, towards the operator, often resulting in nasty wounds to the face, neck or upper torso. The risk of kickback is simply too high when using the upper part of the nose of the guide bar, so it’s critical that you avoid using this part of the saw and only use the pulling zone of the chain (i.e. the underneath part of the saw).
  2. Make sure all safety features are working
    To achieve a safe working situation a modern chainsaw must be fitted with the following safety features:
    • kickback guard and chain brake
    • throttle back
    • chain catcher
    • right-hand guard
    • accessible stop control.
    Remember to regularly inspect these features and always make sure you have a sharp and properly filed chain. Husqvarna chainsaws have an additional safety feature in the form of the TrioBrake™ which is triggered if the hand holding the back handle touches a second guard.
  3. Guard against chain breaks
    If a chain is going to break, it will probably be whilst it is working. You need to make sure that the guard underneath the chainsaw, protecting your hand on the back handle, as well as the chain catcher, are both firmly in place. It is similarly placed underneath the chainsaw, as the chain goes into the sprocket.
  4. Adopt the correct grip and stance
    Sheer exhaustion or sometimes even the anticipation of the end of a shift can tempt operators into compromising their hold on the chainsaw and/or neglecting their posture. Most safety features rely on the correct handling of the machine so there can be no concession when it comes to firmly gripping the chainsaw with both hands, and wrapping thumbs and fingers around either side of the handles. Knees rather than backs should be bent and the machine held close to the body rather than with outstretched arms. And never use the machine above shoulder height.
  5. Be extra careful with the small stuff
    Most accidents happen when operators are clearing a path to the tree to be felled or when they are cutting branches off. In these situations, kickbacks are far more likely as the chain can inadvertently connect with branches and sticks that are not in the operator’s line of vision.
  6. Wear the right clothing

One of the most important lines of defence for chainsaw operators is personal protective equipment (PPE). Head to toe protection is critical so head protection, eye protection, hearing protection, gloves, chainsaw chaps or pants and safety shoes are non-negotiable. The right hearing protection is your top priority and while it should be sufficient to reduce the noise of the saw to acceptable levels, make sure you can still hear other people, trees cracking and other warning signals as this could save your life.

“Chainsaws are undeniably one of the best industrial inventions and are indispensable in several businesses and homes. We aim to equip Husqvarna customers with the best tools in terms of both efficiency and safety, so please contact your nearest agent who will happily assist by not only providing you with fit-for-purpose equipment - but training too,” concludes Mark.

For more information, go to: www.husqvarna.com/za