SA pine mass timber used to build four storey Zanzibar building

The superstructure for the four-storey CheiChei Living building, which is Africa's first CLT hybrid structure with more than two levels has been completed and fit-out is well underway. The first residents are scheduled to move-in early in the second quarter of 2025.

The entire prefabrication process happened digitally. It was a collaboration between Studio OMT architects in Germany, the client CPS Africa, designer Leander Moons, the builder in Zanzibar and South Africa’s Mass Timber Technologies (MTT).

“The modern process used building information modelling (BIM) software and good communication to ensure everyone, including the on-site workers, understand and agree with the final design. The CheiChei team never met during the design and fabrication phases”, says Marcus van der Hoven, of MTT.

“When everyone signed off on the design, we manufactured over 1091 “flat pack” components, complete with detailing, packed them into five 40-foot containers and sent them to site in Zanzibar for assembly.

The complete project will consist of 20 buildings in various configurations accommodating studio up to three-bedroom apartments with shops on the ground floor. Construction for the next eight buildings has commenced.

The Shire Eco Lodge and nursery focuses on sustainability

Rob Scott, owner of Shire Eco Lodge near Stutterheim, says the curved shape of the chalets is unlike standard timber buildings and posed so many problems that it took over a year to complete the shell of the first lodge.

The design of the chalets takes its cue from nature. "I wanted the design of the chalets and their location on the margins of the indigenous Xholora forest to be a win-win for all", Rob explains.

Construction started in 2004, and the first chalet was up and running in 2008. The 20-acre Shire Eco Lodge and indigenous nursery is owned by entrepreneur Rob Scott and his family in South Africa's Eastern Cape Province.

Recalling scenes of the film version of the fertile vales of the shire in JRR Tolkien's The Lord of the Rings, the Shire Eco Lodge is home in the peaceful afro-montane forests of the Amatola mountain range. The rich trove of waterfalls, mountain streams, ancient yellowwood, stinkwood and lemonwood forests, surrounded by pockets of fynbos, leaves an indelible impression on visitors. 

Lessons learnt

The curved A-frame timber chalets are uniquely designed and built. Rob recounts several obstacles they had to overcome because of inexperience. These included timber bending techniques, the value of bracing, bent timber breaking and bending glass windows.

"My father, Hamish, supplied the solution to the breaking problem. Laminating thin strips of wood together. This is a fascinating process and has, in fact, become an art. It worked well and is now used for other parts of the building's anatomy", explains Rob.

"Once all the laminated ribs are in place, the wall planks are fastened over them in layers, moving upwards as you go. Once the walls are complete, the roof ribs (about 50 laminated bow-shaped beams) are attached to them, giving the roof a curved shape and Asian-like appearance.

"It was then time to start the interior work, which also took time because all the walls, cupboards, etcetera had to be profiled in the curved shape of the walls. There was a new lesson every day. I became an electrician, plumber and painter in a few months."

Wood-Mizer

Rob's reliance on buying sawn timber from suppliers sparked the idea of getting a sawmill to produce sawn timber. It was further strengthened by the uncommon widths and thicknesses needed for the curved and bent components of the chalets.

He decided to invest in a Wood-Mizer LT15GO portable sawmill, which lets him move it to wherever it's needed to cut fallen hardwoods and invasive alien trees.

Some of the blocks, slabs and boards are sold as is. The bulk of the sawn wood goes to Rob's furniture workshop. It is supplemented with heavy, fine-grained spruce stringers sourced from Mercedes-Benz in nearby East London. He uses the wood to build custom furniture for his projects and discerning customers nationwide.

Shire Bulbs nursery

A brief stint at a plant nursery during a gap year in the UK kindled Rob's passion for botany, laying the foundation for the start of Shire Bulbs in 2003.

The Shire Bulbs' initial successes quickly duplicated into further expansion, with the current bulb production site now comprising four shade houses and expansive open beds. It produces over 150 species of indigenous bulbs that are shipped to customers worldwide. The international acclaim is proof of Shire Bulbs' successes.

But it's about far more than the monetary value of bulbs for Rob. The business partners with Fruit and Trees for Africa, a Non-Profit Organisation that addresses food security, environmental sustainability, and greening.

"Many of the plants we grow are threatened, and so in addition to the conservation and protection of wild populations, we have prioritised the conservation of the rarer species through cultivation", he says.

Our guests get to experience this unique location to revitalise tired spirits. At the same time, The Shire and local communities benefit from tourists visiting and job opportunities created," Rob continues.

Organic farming

Organic farming is another arm of Rob's vision to harness business as a tool for greater sustainability, community upliftment, and self-reliance. His mother, Monica, is his partner in this part of the business, which produces organic fruits, vegetables, and crops that are sold and delivered free to nearby communities that need fresh produce.

Sawdust and chips from the furniture shops are also used as animal bedding for Rob and Monica's geese and duck flocks, allowed to roam free to rid the crops of pests. The rest of the waste is sold to nearby farmers, who use it to improve the health and well-being of their animals.

"We have an abundance that we like to share with the community to ensure that they also benefit from our bounty," Rob says, smiling.

Profit pointers for wattle growers

Open for business. Rob Thompson delivered the good news that NCT's Richards Bay mill are back up and running just over a year after the devastating fires that stopped their chipping and export operations.
Open for business. Rob Thompson delivered the good news that NCT's Richards Bay mill are back up and running just over a year after the devastating fires that stopped their chipping and export operations.

A recent wattle field day organised by NCT Forestry provided an ideal opportunity for local tree farmers to pick up some pointers from the wattle “experts” who have been working with wattle for decades. The field day was hosted on Elands Farm near New Hanover in the KZN midlands, owned by Terry Wolhuter.

Chris Chapman reports that the key takeaways from the field day were:

SP, TimberPro harvesting equipment demo impresses

Checking out the big SP 761LF head, attached to a TimberPro TL 725D tracked, levelling harvester.

A forwarder carrying a 20-ton plus load of pine logs down a 50% slope drew gasps from a group of experienced foresters and harvesting contractors attending a field day in the KZN midlands recently.

The forwarder was a TimberPro TF 840D, distributed and supported in South Africa by Zululand-based Logmech. The occasion was a field day hosted by Logmech on Sappi’s Clan plantation in the KZN midlands, the highlight of which was this demonstration of the TimberPro forwarder’s supreme power and balance.

When the highly skilled and experienced forwarder operator, Enoch Mthembu, stepped out of the vehicle having safely brought the load to roadside at the bottom of the slope, the foresters and contractors in attendance broke out in spontaneous applause. Enoch was clearly surprised by this reaction, as working in such steep terrain is all in a day’s work for him.

Spontaneous applause greeted the forwarder operator, Enoch Mthembu, who brought the load safely to the extraction road.

Sappi Clan is located on the edge of the Karkloof escarpment with a lot of steep slopes, providing the mechanised harvesting team with plenty of challenges. It also provided an ideal location for Logmech to demonstrate the flagship logging equipment in their stable, namely the TimberPro forwarders and harvesters, SP Maskiner heads and their own Logmech grabs.

The day started with a static display showcasing the iconic red SP heads that are well known in South African forestry, and the MF42 and big MF86 grabs which the Logmech engineering team has developed specifically for the African market.

Also on display was Oregon equipment including saw chains, guide bars and sprockets.

The first stop was the TimberPro forwarder doing its thing on a ridiculously steep slope that did not look do-able. But the TimberPro forwarder, with a load of around 20 to 22 tonnes of pine logs on board, handled it with apparent ease with experienced operator Enoch Mthembu at the controls. A set of chains on the bunk wheels provided extra traction.

Foresters and contractors at the field day give the TimberPro forwarder the once-over. Note the wide bunk which gives the forwarder a low centre of gravity, maximising stability.

This demo should come with a cautionary advisory: don’t try this unless you have a machine like the TimberPro and an operator with the skill and experience of Enoch!

Next up was a demo by a tracked, levelling, purpose-built TimberPro harvester TL 725D, equipped with a big SP 761LF head. It operated efficiently on a steepish slope, felling, de-limbing and cross-cutting some pretty big pine trees with speed and precision.

Then it was on to a flatter compartment where the iconic SP 591LX, attached to a Hitachi excavator, was put through its paces. As Anders Gannerud of Swedish manufacturers SP explained, the 591LX is the head that put them on the map. It was developed in close collaboration with the Logmech team over many years, and is perfectly adapted to conditions in southern Africa. Productive, easy to maintain and tough as nails, the 591 has proved its worth and is now also widely used in some of the vast Eucalyptus plantations of South America.

SP 591LX head attached to a Hitachi excavator harvesting pine in the Karkloof.

Logmech’s Leon van Eeden said that the company has been operating in South Africa for 23 years, and they have been distributing and supporting SP heads since the very beginning. They carry a huge spare parts inventory, they know the heads inside out and are able to provide the back-up to ensure they keep working productively for thousands and thousands of hours. Logmech has sold 140 SP heads in the region to date.

They are also sole distributors in South Africa of the highly versatile TimberPro range of machines which include wheeled and tracked harvesters, feller bunchers and forwarders. The TimberPro’s are manufactured in the USA and are renowned for their durability, productivity and power. They are relatively simple machines to operate, are easy to maintain and are therefore well suited to rugged African conditions.

Leon van Eeden of Logmech (right) provides info on the SP heads.

The TimberPro’s come standard with 360° continuous rotation, allowing the operator to work effectively all around the machine. They are highly versatile and can be used as combo machines as they are equipped with a quick detached boom to allow conversion from a forwarder to a harvester.

The Logmech team has also launched a range of grabs which they have developed in partnership with an international manufacturer.

The field day was well attended by leading contractors and technical foresters who expressed their appreciation for the opportunity to see the harvesting equipment in action.

For more info on Logmech, TimberPro and SP heads in South Africa, visit www.logmech.co.za

The TimberPro harvester doing the business in the Karkloof.
Anders Gannerud of SP Maskiner, the Swedish manufacturers of the SP heads, explains the ins and outs of the 4th generation SP 591LX that has been developed in close collaboration with the Logmech team.
The SP 591LX, attached to a Hitachi excavator, churning out cut-to-length pine logs.
Cut-to-length pine logs harvested by the SP 591LX.
The TimberPro forwarder loads up at the top of the slope.

Mfundo Ngcobo - NCT Forestry PR/Communications/CSI

Join Mfundo as she takes us through a day in the life as a PR/Communication and CSI lead for NCT Forestry. She also talks about her journey to where she is today and the challenges she has faced along the way.

This is Part 2 in a series of role model videos produced by She Is Forestry SA...

She Is Forestry SA and partners have compiled a library of videos that showcase women who have had fascinating journeys and careers in forestry. These videos serve to inspire women to pursue careers in the forestry sector and educate the public on the wide variety of interesting roles and avenues that exist in the forestry value chain.

See Part One here: Zanele Nkhosi - SAFCOL Machine Operator

Wildfires cause havoc in KZN

A sorry sight … a fine pine compartment burnt in the Karkloof fire.

Wildfire season has kicked off with a bang in the KwaZulu-Natal midlands with a number of destructive fires that have claimed the lives of 14 people, destroyed dozens of homes and equipment and damaged thousands of hectares of commercial forestry and agricultural land, not to mention the loss of livestock and wildlife.

According to Simon Thomas of the KZN FPA, the number and severity of wildfires in the province has escalated during July due to high fuel loads and extremely hot and dry conditions prevailing across the region.

A wildfire that broke out near Boston in mid-July resulted in the death of seven firefighters who were caught in the flames when the wind suddenly changed direction. Three of the firefighters died on the scene, and four more died later from their injuries.

The firebreak between the pine plantation (right) and the property on the left was hopelessly inadequate and failed to stop the spread of the fire.

Reports have also come through of the recent death of a forester in the Ixopo area who was severely burnt when the wind changed direction causing a controlled burn to run out of control.

Sunday 7th July was another high fire danger day with a number of fires breaking out in Mooi River and Karkloof areas of the midlands. The Mooi River fire reportedly burnt a lot of forestry and conservation land around Mount Gilboa, and another fire in Karkloof that started up later that night burnt through a pine plantation as well as several smallholder farms.

The Zululand coastal area has been fairly quiet, but there have been some big fires in the Melmoth area, also in early July.

Simon says that land managers and fire fighters across the province are on high alert as the hot and dry conditions are continuing. He said that the weather forecast for the weeks ahead are very uncertain, but that there are hopes that early spring rains could bring some relief by mid-September.

In most cases the exact cause of the fires is very difficult to determine, but fingers have been pointed at deliberate arson fires. This seems to be the cause of the Karkloof fire as the ignition point is clearly identifiable in the landscape. According to local people there was no lightning on the day of the fire to cause ignition, and the Mooi River fire was too far away to have caused spotting.

Local smallholders in the area say that the fire breaks prepared by the plantation managers are hopelessly inadequate and did not prevent the fire – which was fanned by winds up to 70 km per hour - from entering their adjacent properties. Three dwellings were also destroyed in the blaze.

Greg Gardiner surveys the wreckage of his family home that was burnt to the ground in the Karkloof fire.
The remains of Greg Gardiner’s water tanks, destroyed by the wildfire.

Poachers have been fingered for starting the Boston fire. Apparently the poachers light the bush to drive out the animals so that they can hunt them down, and then the fire gets away.

Land managers are urged to be alert so that they can respond quickly to any fires starting on their properties. It is much easier to put out a fire when it is still small than it is to tackle a fire that is running out of control.

Members of the public are also urged to be vigilant, and to not start any fires in the open – especially on high fire danger days.

All landowners in fire-prone rural areas should be members of the local fire protection association, which are there to provide assistance and support throughout the fire season.

Three weeks after the fire …


Zanele Nkhosi - SAFCOL Machine Operator

In a new series of videos, She Is Forestry SA profiles women who have had fascinating journeys and careers in forestry. These videos serve to inspire women to pursue careers in the forestry sector and educate the public on the wide variety of interesting roles and avenues that exist in the forestry value chain.

Women's Month is an ideal time to share these stories and celebrate the roles that women play in the industry, challenging stereotapes and bringing unique skills to every facet of the industry.

Zanele Nkhosi shares her forestry journey from general worker to machine operator, hoping this will inspire others to follow in her footsteps...

Smart software from CMO streamlines EUDR compliance

Daniel von Heynitz, Chief Technology Officer at CMO, rolling out Tracer in Vietnam.

The European Union's Regulation on Deforestation-free Products (EUDR) marks a significant step in the global effort to combat deforestation and promote sustainable forestry practices. Enacted to ensure that products entering the EU market do not contribute to deforestation, this regulation imposes strict due diligence requirements on companies producing or trading in forest products. It affects the entire forestry sector - regardless of the country of origin.

By mandating traceability and verification of supply chains, the regulation aims to reduce the environmental impact of forestry operations and promote more responsible land-use practices worldwide. This policy not only influences producers and exporters in deforestation-prone regions but also reshapes the economic and operational landscape for forestry businesses globally, emphasising the importance of sustainability in international trade.

Achieving compliance with EUDR is a complex challenge, but CMO, a leading forestry software and services provider, has developed software platforms that streamline these processes, making them more accessible and manageable for businesses.

CMO offers a comprehensive suite of services designed to meet the diverse needs of smallholders, commercial forestry companies, and the broader supply chain, with a strong focus on compliance with the EUDR. CMO tailors solutions to ensure adherence to all major certification requirements, including Forest Stewardship Council (FSCTM) and Programme for the Endorsement of Forest Certification (PEFC) standards, alongside EUDR compliance.

Michal Brink of CMO doing an FSC Group audit on small-scale growers in the Eastern Cape, South Africa.

Empower is a comprehensive sustainability command centre developed to oversee and enhance a business’ compliance efforts. The principal aim was to create tech for smallholders to plan and control their farming practices. To this end, Empower gives the smallholder full control over their tree plot, with a clear picture of the standing volume of the trees planted and thus when best to harvest them.

One of its most notable features is the efficient onboarding of members, which simplifies the integration of new users into the system and ensures that all stakeholders are aligned with sustainability goals from the outset. Additionally, Empower facilitates comprehensive on-site audits, allowing organisations to conduct thorough evaluations of practices and processes to ensure adherence to established standards.

FSC/EUDR group scheme members onboarded by CMO Thailand with Empower.

Continuous improvement
The application also includes an Action Log, a vital tool for addressing and closing non-compliances swiftly. This feature helps in identifying areas that require improvement and provides a structured approach to managing corrective actions, thereby fostering continuous improvement. Moreover, Empower’s capability to manage stakeholders both nationally and locally ensures that all stakeholders are engaged and informed, thus promoting a coordinated approach to sustainability.

Empower becomes even more powerful when paired with Tracer, a tool that maps supply chains and monitors volumes and commodity movements in real-time. Together, they promote efficiency and transparency.

Smallholders in Thailand get to grips with Empower.

Tracer captures detailed product information, supplier data, and coordinates throughout the supply chain, providing a complete overview of the entire production and distribution process. This level of detail is crucial for generating accurate and reliable reports, particularly for the EUDR due diligence statements, ensuring full compliance with the stringent regulatory requirements.

Over the past year, CMO has collaborated with Weber & Schaer (W&S) in Germany, the Sabah Rubber Industry Board (SIRB) in Malaysia, and the Rubber Authority of Thailand (RAOT) to promote sustainability practices and certification within the rubber industry. This partnership leverages CMO's Empower software to enhance sustainable practices and ensure compliance with industry standards.

In Vietnam, CMO has just concluded a successful trial for CMO Tracer in partnership with W&S in June and July 2024. The trial has allowed the first shipment of EUDR-compliant rubber to be sent to the USA. The users appreciated the simplicity of the new application, but also supplied valuable feedback around usability and language optimisation. The application was quickly adopted by the various processing plants that took part in the pilot project.

The CMO team, which has used its extensive knowledge and experience in forestry and certification to develop their software toolbox, are looking forward to scaling their EUDR solution for the benefit of the whole southern African forest industry – particularly where commercial farmers and smallholders are involved in the supply chain.

Wildfires are set to become commonplace

Here's how World Cup rugby star and farmer Kwagga Smith prepares for fire season...

The Council for Scientific and Industrial Research (CSIR) reports that the increasing urbanisation of South Africa’s rapidly growing population is a significant factor impacting the risk of wildfires. They explain: “More and more people, assets and infrastructure are placed on the boundary or interface between developed land and fire-prone vegetation – what we call the wildland-urban interface (WUI) – where they are exposed to wildfires.” They go on to say that the combination of climate and vegetation characteristics that favour fires, and growing human exposure, results in significant wildfire risk across the country, especially in the southern and eastern parts.

“Unfortunately, the situation will not improve because climate change will result in more frequent and extended high fire danger periods and, therefore, an increased likelihood of severe fires,” they further add, advising that the best option is to reduce fire risks and keep them as low as possible.

Kwagga Smith a world-cup winning rugby player, is also a farmer in one of the highest fire-risk areas in our country. “The Dullstroom area has experienced some devastating fires and as a farmer, you need to be prepared at all times. Drawing from his personal experience, he shares valuable advice on fire prevention and safety.

These are his five top tips for BEING PREPARED for fire season:

  1. Burn fire breaks

Start this process in summer rather than waiting until after the first frost. Burn the tracer lines so that it’s easy to burn the breaks after the frost kills the grass in winter. Apply glyphosate using sprayers to create a 1m wide strip along the fence line and another 1m strip about 20m into the farm. Once this grass dies off, burn it. Then wait for the frost, which will kill the grass in the 20m strip between the tracer lines. After the frost, burn this area. This final burned strip becomes your firebreak.

  1. Skill up, Gear up

A fire break will not stop a fire though; it’s there to give you space to work from. Back burning, beating or some other form of firefighting, will still be necessary to stop a fire from spreading. It is, thus, essential that everyone is skilled and equipped to be able to manage fires.

  1. Invest wisely

When you’re facing a raging inferno, any money saved from buying inferior equipment can quickly become a costly mistake. Rather invest in quality machinery that will perform reliably when it is needed most.

  1. Be ready

Before fire season, service and test all necessary equipment. Make sure pumps and leaf blowers are easily accessible, chainsaws are sharp, tractors are fuelled, fire beaters are intact, and your ‘bakkie-sakkie’ is full. This will ensure that everything you need is ready and on standby. In the case of an emergency, preparedness can make all the difference.

  1. Share the Responsibility

Fire defence shouldn't rely on a single person. It's crucial that multiple people know who to call and what to do in an emergency. Ensure that several individuals can take charge if you are not around, thereby creating a more robust fire response system.

“My dad always said “Goedkoop is duurkoop” – “Penny wise, pound foolish”. That’s why our family invests in Husqvarna’s sprayers, chainsaws, blowers and pumps to ensure we have quality, reliable equipment on hand in the event of a fire. You never know when you will need it and being prepared can make all the difference,” concludes Kwagga.

For more information about Husqvarna’s range of products and support, please visit https://www.husqvarna.com/za/

Braecroft Timbers receives top forest management award

Celebrating the award of the Bushbuck Trophy are (left to right) Jaap Van den Berg, Logistics, Fibre and Resources Manager, Sappi; Sihle Ndlovu, Forester, Braecroft & CHEP SSA; Gordon McKenzie, Senior Manager, Forestry, Braecroft & CHEP SSA; Axel Jooste, Sappi FSC Group Scheme Manager.

Braecroft Timbers (a wholly owned subsidiary of CHEP South Africa) has received the top award for sustainable forestry management practices in their South African plantations from the Sappi FSC Group Scheme.

The Bushbuck Trophy was awarded to Braecroft Timbers recently in recognition for their exemplary sustainable forestry management practises. The company operates 18 plantations in South Africa with a total of 7 500 ha planted to pine species. The timber harvested on these plantations is used to manufacture and repair CHEP pallets that are widely used in the transport and logistics sector. The farms are located in the Bulwer / Underberg district and are within 90 kms of CHEP’s Weatherboard Sawmill. They are managed by Forestry Manager Gordon McKenzie and a team of experienced foresters.

CHEP plantation in the KZN midlands.

Braecroft Timbers has been a member of the Sappi FSC Group Scheme for the past 14 years, and has been the recipient of multiple awards acknowledging the organisation’s commitment to responsible forestry management practices.

The Sappi FSC Group scheme is part of the Forest Stewardship Council’s global network, which represents thousands of individual and member organisations committed to upholding forestry practices that safeguard and promote healthy, resilient forests worldwide. The Sappi FSC Group Scheme’s annual Member of the Year Award recipients are selected based on a yearly audit which measures compliance to FSC standards, and celebrates responsible forest management.

Braecroft Timbers first received the KwaZulu-Natal Award in 2014 and claimed the Overall Winner of the Bushbuck Trophy the following year. The organisation won the KZN Award again in 2017, and this year claimed the Overall Winners award for the second time.

CHEP pallets under construction at the Weatherboard Sawmill, KZN midlands.

"Winning this prestigious award from the Sappi Group Scheme reflects the effort our teams at Braecroft Timbers and CHEP put in to maintain the highest standards of forestry management," says Gordon McKenzie, Senior Manager, Braecroft Forestry. "This award demonstrates our commitment to help transform the timber supply chain in all markets we operate in by driving demand for sustainably sourced timber and responsible, regenerative forest management."

Forest certification compliance is an integral part of CHEP’s forest management strategy, and it’s no surprise that Braecroft Timbers farms have achieved dual certification by both FSC and PEFC.
CHEP’s unique pooling system epitomises the circular economy, with CHEP pallets being shared and reused (not sold) by clients in FMCG, Original Equipment Manufacturers and agricultural supply chains. Today, CHEP’s humble pine pallet underpins many of the world’s supply chains.
Ownership of its own sustainable pine timber farms in South Africa has provided the company with a reliable raw material supply and eliminated the need to import timber, which is time-consuming, expensive and environmentally unsustainable.

The familiar blue CHEP pallets used to store and move goods all over the world. These pallets are never sold, they are pooled and shared and repaired and used again and again.


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